Item: H-10707-Complete Aseptic UHT Filling Line

Complete Non-Carbonated Aseptic UHT Filling Line for Drinks

We are excited about the potential of collaborating with your company on our innovative project. Our state-of-the-art production line is specifically designed for the preservative-free production and bottling of a variety of heat-treatable, non-carbonated beverages. This includes vitamin drinks, filtered/low-fiber juices, tea-based drinks brewed from real leaves, and plant-based milks/drinks.

Key Features:

• Compact Design: The line encompasses everything from bottle-blowing to water treatment and shrink wrapping. All production stations are seamlessly integrated.
• Quality Assurance: Constructed from high-grade stainless steel (316L), ensuring durability and hygiene.
• Cleaning: Features a built-in CIP system for easy cleaning.
• Control: Fully customizable and controlled by a PLC system.
• Operational Status: Our plant is currently operational and available for testing.

Product Range:

• Vitamin drinks
• Filtered/low-fiber juices
• Tea-based drinks (brewed from real leaves)
• Plant-based milks/drinks

Specifications:

• Output: 2,500 bottles per hour (bph)
• Bottle Capacity: Ranges from 0.2L to 1.5L (current bottle size in use: 0.5L)
• Closures: 28 PCO 1810 (Conversion to 1881 is possible with minor technical adjustments)
• Labeling: Sleever
• Packaging: 3 x 4 and 3 x 2 configurations

Technical Parameters:

• Staffing: Only 3 personnel per shift needed for full operation.
• Production Capacity: 900 - 1,200 liters per hour.
• Shelf Life: 24 months without preservatives, thanks to UHT technology and a specialized disinfection/rinsing system.
• Bottling Temperature Range: 5-40 °C
• Heat Treatment: Sterilization temperatures between 60-150 °C (UHT) with a duration of 45 seconds.

Included Machines in the Line:

1. Semi-automatic PET Bottle Blowing Machine

   • Capacity: 1000 BPH

2. Water Treatment System (Brand: BWT)

   • Stainless steel gravel-sand filter (automatic)
   • 2-column continuous ion exchanger (automatic)
   • 2-column continuous activated carbon filter (automatic)

3. Technological Water Buffer Tank (2550 liters)

   • Material: Stainless steel (aisi 316L)
   • Features: Bottom pressure gauge, CIP washer head, and connection

4. Cooking Pots (2 units)

   • Capacity: 250 liters each
   • Double-walled, oil-heated, stainless steel

5. Mixing Tank (Brand: Bonfiglioli, 2550 liters)

   • Material: Stainless steel (aisi 316L)
   • Features: Bottom pressure gauge, 2 CIP washer heads, and connection

6. Liquid Filter (80 liters)

   • Material: Stainless steel
   • Type: GAF puncture bag

7. Product Buffer Tank (2550 liters)

   • Material: Stainless steel (aisi 316L)
   • Features: Bottom pressure gauge, CIP washer head, and connection

8. Full Automatic UHT Plate Sterilizer Machine

   • Capacity: 1250L/H
   • PLC controlled with main equipment from AlfaLaval (3 heat exchangers), Galletti liquid cooler, and electric thermo oil boiler
   • Sterilization Temperature: 60°C - 150°C
   • Holding Time: 45 seconds
   • Inlet Temperature: 15°C
   • Outlet Temperature: 5°C - 35°C

9. Full Automatic Aseptic Rinsing Filling Capping 3-in-1 Monoblock

   • Capacity: 2500 BPH
   • PLC touch screen control, automatic bottle and cap sterilizer, pick and place capping system, CIP washer head

10. Capped Bottle Rinsing Equipment with RO Water (Brand: BlueClear)

11. Bottle Drying System (Brand: Tardito Machine)

    • Features: Air knives

12. Cap Control System (Brand: KEYENCE)

    • Automatic sorter

13. Full Automatic Sleeve Machine (Brand: Scaligera Ulisse 2000)

    • Capacity: 2800 BPH
    • Includes heat tunnel

14. Full Automatic Inkjet Printer (Brand: HITACHI)

15. Full Automatic Shrink Wrapping Machine (Brand: Mondial Pack)

    • Includes heat tunnel

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